您对现有的除尘设备满意吗?

您是否经历过安装除尘设备、高排放或者其他系统的问题?如果有,这绝不仅仅是您有的问题。工业界专家估计80%的除尘设备工作性能都不能让人满意!原因是合理设计和选择除尘设备是一项复杂的工作,背后蕴含了很多的技术知识和制造工艺的经验。正确的处理方式,需要综合分析有哪些需要去除的污染,系统运行的环境和其他很多因素。很多时候,在选择除尘设备和解决方案没有经过严密的调研和与专家相讨论,导致选配了不适配的除尘设备,当然工作表现也就不尽人意。

解决方案:测试,测试,测试

为生产车间内配置除尘系统是一项重要的资本投资,如果该系统运行不正常 ,就将成为一项花费巨大的运营成本。为了将投资回报率最大化,您选择的除尘系统应该是高效稳定,持续运行,需要较少后期维护成本的。

为了找到最适合您应用的除尘设备,Camfil APC 可以对您的样品粉尘进行一系列的测试,包括模拟测试等。我们将深入分析您的应用需求,工艺,以及粉尘特性。利用这些信息为您的需求推荐最佳定制化的除尘系统。

Particle Size Analysis

This reveals the dust's particle size distribution down to the submicron range. This information determines the filtration efficiency required to meet emissions standards. The dual-laser particle analyzer shown in Figure1 can pinpoint both the count (the number of particles of a given size) and the volume or mass spread of the dust. Knowing both is important because many dusts are mixed.

For example, the exhaust dust from a plasma cutter includes submicron carbon particles mixed with much larger steel particles. Scientific testing is the only way to identify the tiny particles of carbon dust, which helps you choose the appropriate equipment and filter media. Sieve analysis is a related test that measures particle size larger than 100 microns.

Video Microscope

We use a scanning electron microscope (SEM) for visual analysis of the dust shape and characteristics. For example, close inspection will reveal if it is a crystalline structure with jagged edges like fumed silica or spherical metal particulate. Together with particle size analysis, this tool is vital for proper equipment selection, often helping to determine what type of collector should be used.

Scanning Electron Microscope 4000x magnification provides clear view of nano fibers on filter media.

Pychnometer

This testing apparatus determines the true specific gravity of the dust as opposed to the bulk density. Specific gravity is the weight of a given material as a solid block. For example, aluminum weighs 165 pounds per cubic foot. Bulk density is the weight of the same material in the form of dust. For example, flame-sprayed aluminum dust weighs only 1 to 2 pounds per cubic foot. Pychnometer testing can help to determine the efficiency of cyclonic-type dust collectors.

Moisture Analysis

This equipment measures a dust's moisture percentage by weight. This information can help to prevent or troubleshoot moisture problems that could affect filter performance. A humidity chamber is used to see how quickly a dust will absorb moisture. This test helps to identify hygroscopic (moisture-absorbent) dust. Hygroscopic dusts require widely pleated filter cartridges or bag-type filters, as these sticky dusts cause tightly pleated filters to plug up.

Abrasion Testing

This measures the relative abrasiveness of dust. This knowledge helps to determine the optimal design of dust-handling components, including valves, inlets, and ductwork. For example, when capturing a highly abrasive dust such as cast-iron grindings, the collector must be designed with low inlet velocity. If inlet velocity is too high, the dust will abrade the filters and cause premature wear.

Terminal Velocity Testing

This pinpoints the air velocity required to lift the dust. This information helps to determine correct filter housing size. Horizontal convey velocity testing reveals the optimal velocity needed to move the dust horizontally, aiding in proper ductwork system design. Sliding angle/angle of repose testing determines the angle at which dust forms freely, aiding in hopper and dust discharge design. This test further identifies whether the dust tends to stick or agglomerate.